POCT Quality Control (QC)

Quality Control applies to all laboratory testing, including POCT.
 
List of topics

Why do we need QC?

Quality of the patient's sample

What does a correct QC result tell you?

When should a QC sample be analysed?

How is POCT involved?

When more frequent QC is required to be analysed.

QC failure and what to do about it.

Different types of QC

Correlations and Comparisons

Consumables

Maintenance and troubleshooting

Related topics
Calibration vs QC. They aren't the same!

Quality Assurance. What's the difference between QC and QA?

QC Errors. What to do when things go wrong?

Accuracy and precision- spot the difference!

 
 

Why do we need QC?

We need to regularly analyse a QC sample so that we can have confidence in the patient's results. With correct QC results- and only if they are correct- we can assume that the patient results will also be correct.

 


Quality of the patient sample

How the patient sample is obtained is arguably the most critical and important step in laboratory and POC testing. This link gives a detailed discussion of pre-analytical components of laboratory testing.   

 

A poor quality sample will give poor quality results.

 

Since most POCT samples are capillary blood samples, a good capillary blood collecting technique is crucial.  

 

Regardless of the type of sample required- whole blood, urine, stool- a high quality, non-contaminated, properly collected sample is mandatory.

 

Only if the three crucial components...

  • the quality of the sample

  • the integrity of the analyser (or POCT process)

  • the ability of the operator

...are each of a high standard, can we be assured that the patients' results will be accurate, precise, reliable and comparable to the laboratory. 

 


What is a QC sample?

A Quality Control sample is usually made of a liquid, either aqueous or blood-based in nature. Its values are already known. It is analysed in exactly the same way as a patient sample.

 

After analysis, each result of the QC sample is compared to its known value. If the results all fall within 95 -105% of the known values, it may be assumed that the analyser or process is functioning correctly and that the patient results will be correct to a similar degree. 

 

All QC results must be documented, dated and initialled on the relevant worksheets provided.

 


What does a correct QC result tell you?

Obtaining a correct QC results tells us that:

  • the operator knows how to perform the procedure successfully

  • the sample has been delivered into the POCT system successfully

  • the equipment has been calibrated correctly

  • the electronic component (if applicable) is working satisfactorily

  • the consumable component, e.g., the cartridge or test strip, is functioning correctly

For a process where no analyser is involved, e.g., visual urine test strip reading, analysing a control regularly ensures that the strips are working correctly (they can be spoiled by contamination from humidity. Keep the lid on tight!). A QC analysis also checks the relative colour perception and the ability of the operator. For more information regarding urine test strip QC, please contact the POCT Coordinator.

 


When should a QC sample be analysed?

Routinely, a QC sample should be analysed and the result found to be acceptable, at the start of each day- after any daily maintenance, required calibrations and so forth have taken place, but before any patient samples are analysed. 

 

If the analyser or process is used less frequently, say once or twice a week only, then a QC sample needs to be analysed only on the days that patient samples are analysed. Once again, when the QC sample is analysed, it is always after daily maintenance and calibrations, but before the patient samples are presented. 

 


What does all this have to do with POCT?

POCT analysers must be operated with the same degree of care that would be expected of laboratory analysers operated by laboratory professionals. All operators of POCT equipment- nurses, technicians and doctors have a responsibility- a Duty of Care- to ensure that the POCT results they generate are accurate and precise. This means, in part, that QC samples must be tested regularly. How can it be assumed that the patient results are correct unless the QC results are acceptable?

 


Circumstances where more frequent QC is required

Sometimes, a change in the condition of the analyser or POCT process can occur. Some examples are:

  • a clot in a blood gas analyser, and subsequent repair

  • a reagent replacement

  • an electrode replacement

  • a change of cartridge or test strip lot number

  • a change of test strip with matching code chip 

  • the recommended time period between calibrations has been exceeded

After repairs or adjustments are completed, a calibration must be performed and a QC sample MUST be analysed. No patient samples must be analysed until this process is successfully completed with QC result(s) within the expected ranges.

 

NOTE: ALL changes in lot numbers, electrodes, reagents, control values, etc, must be documented on the appropriate charts provided. Lot or batch numbers, expiry dates, date and time of change and operator ID must be listed.

 


QC Failure and what to do about it

 

If the QC fails or one or more parameters fall outside of the quoted QC ranges, there is a set procedure to be followed to resolve the problem.

 

DO NOT use the analyser or process for patient results until a successful set of QC results is obtained.

 

All efforts to resolve the problem MUST BE DOCUMENTED on the "QC Error Log Sheet" provided in the Operators Manual.

 

For any problems unable to be resolved easily, contact the POCT Coordinator.

 

 


The different types of QC

So far, the discussion has outlined what is referred to as "Internal QC" (IQC), i.e., routine daily QC requirements.

 

There are other types of QC depending on conditions and circumstances. A formal definition of IQC and the other types follows:

 

IQC

Internal QC is where a daily sample, whose values are known, is analysed. Results must fall within "confidence limits", ie, between 95% and 105% of the Mean Value. This can also be expressed as plus or minus two standard deviations (± 2SD) of the Mean for each value in question. These results are monitored on a daily basis (see diagram of Levy-Jennings graph).

 

The results are examined for shifts in value; trends in value (3 or more points in sequence moving away from the mean); and precision limits.

 

Levy-Jennings graph 

 

The yellow areas indicate very acceptable results-

±1 standard deviations.

 

The green areas also indicate acceptable results-

 ±2 standard deviations.

 

The blue areas indicate unacceptable results-

±3 standard deviations.

 

 

 

This graph illustrates the electronic daily plotting of a test with a Mean value of 6.33. The daily plots of QC results indicate a negative bias of around 1 SD. Poor precision is indicated, as well. (The best possible precision would be indicated by a straight line linking all points). 

 

The superimposed purple triangles denote "out-of-control" results for other parameters analysed simultaneously.

 

On the 25th day, the QC result descended into the -3 SD area on the graph- the blue area. This indicated an unacceptable QC result. Consequently on the 26th day, the problem was investigated, rectified and the test w as recalibrated. This resolved the issue.

 

All in all, the above diagram indicates a poorly performing test. The laboratory was remiss in allowing conditions to deteriorate for such a protracted period before resolving the problem.

 


Intra- and inter-lab QC

Intra-lab QC is defined as samples shared and analysed on instruments within the same laboratory, e.g., a sample compared between two blood gas analysers. 

Inter-lab QC is defined as samples shared and analysed on instruments in different areas where data can be compared and correlated. This process is sometimes referred to as "Proficiency Testing". It might concern two different laboratories with different instruments, attempting to resolve a problem with an analysis. 

An example with a POCT flavour might be for a whole blood sample to be analysed for haemoglobin in the laboratory. Then the same sample is analysed on haemoglobin meters in clinical areas in the same hospital (or somewhere else). Results are then compared. There should be very little difference between any sets of results.


External Quality Assurance

This is also referred to as Proficiency Testing. Canterbury Health Laboratories participate in an external quality control program known as the "RCPA Survey" (Royal College of Pathologists of Australia). The RCPA provides statistical analyses of QC results that we send to them on a regular basis, using median values derived from several hundred participating laboratories throughout Oceania.

The RCPA offers many different external QC modules for various areas of testing: serum, urine, endocrine, drugs of abuse, etc. As well as the former, Biochemistry subscribes to the blood gas module; Biochemistry and POCT blood gas analysers are tested once per month using aqueous QC samples containing albumin to simulate a whole blood matrix. pH, pCO2, pO2, sodium, potassium, chloride, ionised calcium, glucose, lactate and the various types of haemoglobins and dys-haemoglobins can be reported.

 


Correlations and Comparisons

The POCT Coordinator regularly analyses random patient samples on a variety of analysers capable of measuring the same test. This practice of correlation, checks on the standardisation of all results, regardless of differing methodologies.

 

POCT analysers or processes giving results outside of acceptable limits must be examined for the cause of the error. The error must be resolved before further patient tests are reported. All errors and their resolution are documented for further reference.

 

All completed correlations are stored in the POCT Manual in the POCT Coordinator's Office. Patient correlations are analysed fortnightly or monthly. The range of processes includes:


Consumable and reagent quality

Reagents, cartridges and other consumables must not be used after their expiry date and be discarded. 

 

Lot numbers of reagents, cartridges and other consumables will change occasionally. A calibration must occur after any changes are made to the system, even if lots numbers are identical.

 

A QC analysis must be made after any calibration. The QC must be correct before any patient samples are analysed.

 

All consumable changes and lot numbers must be documented on the appropriate Consumables Worksheet for the test in question (see the Appendix of the Operator's Manual for documentation and mastercopies). 

 


Maintenance and troubleshooting records

All maintenance and troubleshooting logs are retained and kept for an extended period of time. These logs list reagents and consumables used, QC results, problems solved and parts replaced. Each day's maintenance is signed off by the laboratory  personnel or accredited representative involved.

 

More information is available on the Quality Assurance page.

 

For any additional advice, assistance, lectures, troubleshooting issues or meter replacements, please contact the POCT Coordinator.